Artículos SCI

Irradiated fuel pellets present radial gradient porosity. CeO2 has been proven as a surrogate material to understand irradiated mixed oxide (MOX) due to its similar structural and mechanical properties. A novel compaction device was developed to produce CeO2 cylindrical pellets with controlled radial porosity. Three blends of CeO2 with different binder contents (0.5, 3 and 7.5 vol.% of ethylene-bis-stearamide, EBS) were prepared and used to obtain three different porosities for the core, intermediate and outer rings of pellets, respectively. Different compaction pressures were employed in each region to get the intended porosities. The whole pellet was subjected to a heating rate up to 500 degrees C to remove the EBS binder. Finally, a pressureless sintering step was performed at 1700 degrees C for 4 h. A microstructural characterization was performed in the three areas, including grain size and porosity. Mechanical properties like hardness, fracture toughness and tribo-mechanical response, as scratch resistance, were also determined. Pellets fabricated from this device have shown microstructural and mechanical properties with a good correlation to those of irradiated nuclear fuel.

Cermets based on Ti(C,N) have interesting properties, such as high wear resistance, high chemical stability and good mechanical strength at high temperature, but to become a viable alternative to cemented carbides, the fracture toughness and damage tolerance must be significantly improved. Complete solid-solution cermets (CSCs) have been proposed to further improve the mechanical properties of these materials. However, to develop this family of cermets with a high level of quality and reliability, using pre-fabricated complex carbonitrides is necessary instead of unalloyed mixtures as the raw ceramic material. A mechanochemical process called mechanically induced self-sustaining reaction (MSR) is suitable to obtain these complex carbonitrides with high stoichiometric control. On the other hand, high entropy alloys (HEAs), which can also be obtained by mechanochemical processes, are a good candidate to replace the current binder phase in cermets because they exhibit high strength and ductility at high temperature and good resistance to both wear and corrosion. In this work, a new family of CSCs based on (Ti,Ta,Nb)CxN1-x, with HEAs belonging to the Fe-Co-Ni-Cr-Mn-V system as the binder phase is developed by mechanochemical processes. With only two constituent phases, these cermets have a simple microstructure but a high compositional complexity because both the ceramic and binder phases are complex solid solutions with at least five components.